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IQ QUIZ#

83

CATEGORY

Materials

What’s the best material choice for parts needing high corrosion resistance and machinability?

A
304 Stainless Steel
B
316 Stainless Steel
C

6061 Aluminum

D

Brass (C360)

What’s the best material choice for parts needing high corrosion resistance and machinability?
D
Brass (C360) is the best material choice for parts needing high corrosion resistance and machinability.
WHY
Brass C360 offers an outstanding combination of corrosion resistance and machinability, with a machinability rating of 100% (the benchmark standard). It resists tarnish and many forms of atmospheric corrosion, while cutting at high speeds with minimal tool wear.
(Week of 08/11/25)
IQ Quiz#84
Category: Machine Shop Operations
Question
Which maintenance task has the biggest effect on CNC accuracy over time?
A Lubricating linear guideways and ball screws
B Cleaning coolant tanks
C Replacing spindle belts
D Tightening electrical connections
Answer: Lubricating linear guideways and ball screws has the biggest effect on CNC accuracy over time.
Why?
Proper lubrication of linear guideways and ball screws is critical to maintaining positional accuracy, repeatability, and smooth motion in CNC machines. These components control the precision movement of the machine’s axes, and inadequate lubrication leads to increased friction, accelerated wear, and backlash.

Machine Nation, 17 sie, 20:43
(Week of 08/18/25)
IQ Quiz#85
Category: Machine Shop Operations
Question
What’s the best practice to ensure consistent part inspection results across multiple operators?
A Use only calibrated instruments
B Create detailed inspection plans with photos
C Run a Gage R&R standardized system
D Do random audit checks
Answer: Running a Gage R&R standardized system is the best practice to ensure consistent part inspection results across multiple operators.
Why?
A proper MSA (Gage R&R) proves the measurement system is capable, and standard work + brief operator training locks in repeatable technique across shifts.
(Week of 08/18/25)
IQ Quiz#86
Category: Machine Shop Engineering
Question
What’s the most effective fixturing strategy for minimizing distortion in thin-walled aluminum parts?
A) High clamping force in a vise
B) Vacuum fixturing with full-surface support
C) Locating only on external pins
D) Clamp near the cutting zone tightly
Answer: Vacuum fixturing with full-surface support is the most effective fixturing strategy for minimizing distortion in thin-walled aluminum parts.
Why?
Vacuum fixturing distributes clamping pressure evenly, avoids point loads, and stabilizes thin walls. Conformal soft jaws achieve a similar effect when vacuum isn’t practical.

Machine Nation, 24 sie, 16:57
(Week of 08/25/25)
IQ Quiz#87
Category: Precision Machining
Question
What tolerance is typically achievable with standard 3-axis CNC milling without special processes?
A 0.005" (0.127 mm)
B ±0.001" (0.025 mm)
C ±0.0002" (0.005 mm)
D ±0.010" (0.254 mm)
Answer: ±0.001" (0.025 mm) tolerance is typically achievable with standard 3-axis CNC milling without special processes.
Why?
Most well-maintained CNC mills with proper tooling, fixturing, and temperature control can repeatedly hit this range without requiring grinding, honing, or lapping.
(Week of 08/25/25)
IQ Quiz#88
Category: Finance
Question
What financial KPI is the most reliable indicator of CNC shop health?

A Cash flow
B Gross margin
C Backlog
D Net income
Answer: Cash flow is the most reliable indicator of CNC shop health.
Why?
A shop can have a healthy backlog and solid margins on paper, but without positive cash flow it risks delayed payroll, missed vendor payments, and stalling operations. Cash in hand keeps the spindles turning.
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